Qty

Facility

1

400,000 Square foot manufacturing facility setting on 9 acres with 4 internal loading docks for receiving    of material and shipping of manufactured components. Featuring an unrestricted 140’W x 400’L x 65’ High Bay area serviced by a 40/15 ton overhead crane with a 51’6” hook height. 13 overhead doors for ease of material handling. Facility is centrally located in the State of Michigan with access to the US 127 corridors for easy logistics.

Robotic Welding Systems

Qty 

Machine

1

Custom Robotic Welding Cell

Fanuc Long Reach (112”) M-710; C/20L

Robot interfaced with 2 axis 24,000 lbs. Positioner

1

Custom Robotic Welding Cell

Fanuc Long Reach (112”) M-710; C/20L

Robot interfaced with 2 axis 10,000 lbs. Positioner; On a Custom Rail with 19’ x 21’ working envelope.

1

Custom Robotic Gantry Welding System

12’x12’x60’ welding envelope

Equipped with interfaced 4th axis Headstock/Tailstock Positioner

Capable of up to .093 wire and 700 Amps continuous

Part Weight capacity of up to 100,000 lbs.

2

Custom Robotic Welding Cell

Fanuc Long Reach (112”) M-710; C/20L

Robot interfaced with 2 axis 50,000 lb. welding Positioner, equipped with 750 Amp Submerged Arc capabilities 

Welder Power Sources

Qty 

Power Source

29

Miller Delta Weld Model 652, 650 Amp with Dual Wire Feed on Miller Swing Arc Booms

36

Miller Delta Weld Model 452, 450 Amp on Miller Swing Arc Booms

10

Miller Dimension  Model 652, 650 Amp on Miller Swing Arc Booms

6

Miller Axcess 450 welders

2

300 Amp Miller Gold Starr "Stick" Welders

1

Miller Trailblazer 275 DC Portable Welder with Miller Swing Arc Boom

1

Miller Maxstar DX200 Inverter Welder

1

Miller Dynasty 350 Inverter Welder

1

Miller Dimension 1000, 1000 Amp Sub Arc Welding System interfaced with a 40’ Welding Manipulator

1

Bore Tech Bore Weld Machine attached to a Miller XMT 350 MPA with Miller S-74MPA feeder.

Capable of Internal radiuses from 1” to 24”

3

Lincoln Precision TIG - 375 Square Wave Inverter Welders

2

Lincoln Powerwave 655 Robotic 650 Amp Sub Arc Welding Systems with integrated 50,000 lbs. 2 Axis Weld Positioners

1

Lincoln Weldanpower 250 G9 Pro Portable Welder

2

Lincoln Square Wave Tig-355 Inverter Welders

1

Lincoln Power MIG 180C

3

Cobramatic Push-Pull Units setup for aluminum

7

Lincoln Power Wave 455M Inverter Welders with Wire Feed System and attached Chiller System

1

Bore Tech Bore Welding Machine

1

Fronius TransPuls 5000

1

Fronius Synergic 5000

1

Neldweld 4000 Stud Welder

1

Parker Stud Welder

Burning and Shape Cutting

Qty

Machine

1

ESAB Avenger 1 Gantry Shape Cutter – 15’x 60’ (up to 8” thick)

High Definition Plasma Capabilities

CNC Plasma Contour Beveling

Equipped with Oxy Fuel Torches

Conventional Plasma Heads and Precision Plasma Heads

1

MG Model 3516 CNC Burning Machine
Oxygen/Fuel (12"x16'x31')
Plasma (3"x16'x31')

1

Flow Water Jet Cutting System model #H2O Jet 50

Burning and Shape Cutting Cont.

Qty

Machine

1

Steel Tailor Portable CNC Oxy-Fuel Cutting Machine for Beam and Shape Cutting

2

Victor Line Burners

2

Thermal Dynamics Paxmaster 150XL Hand Plasma Cutters

1

Thermal Dynamics Merlin Pax15XC

20

Hand Torch Sets

Layout and Fabrication

Qty 

Layout and Fabrication

30

Fabrication / Layout Stations Equipped with Dedicated Lifting Equipment and Precision Ground, Calibrated Layout Tables  from 4’ x 8’ to  18’ x 40’

Bending and Straightening

Qty 

Machine

1

750 Ton Pacific K750 – 12.5 with Dongan Controller

1

1000 Ton Williams White Straightening Press (12’x24’ work envelope)

1

300 Ton Enerpac Straightening Press

1

100 Ton Enerpac Portable Boom and Stick Bushing / Bearing Installation Press

4

Port -A-Powers from 100 to 250 ton

CNC Machining / Drilling Equipment

Qty 

Machine

1

Mazak AJV 60/120 with Mazatrol M-32 Controller

1

Mazak AJV 25/405 with Mazatrol M-32 Controller with additional 4^th axis

1

Hawacheon Engine Lathe 12” swing 6’ long

1

Bridgeport Knee Mill with Acu-Rite III Controller

1

Bridgeport Proto-Trak Knee Mill

1

Ooya Drill Press, Radial Arm 60”

1

Milwaukee Electro Magnetic Drill Press

1

Hougen, Rota -Broach Electro Magnetic Drilling System

Sawing

Qty 

Sawing

1

Marvel Series 8 High Column

1

Hydro-Mechanical V18-A CNC Vertical Tilt Head Band Saw

1

Do-All Contour Saw

Positioners

Qty 

Machine

1

Aronson Turn Style 24,000 lbs.

1

Worthington Head / Tail Stock 16,000 lbs.

1

Aronson Turnstyle 14,000 lbs.

1

Weldmore Turnstyle 18,000 lbs.

1

Aronson Turnstyle 2,000 lbs.

1

Weldmore Turnstyle 24,000 lbs.

1

Pandjiris Positioner 3,000 lbs.

1

Ransome Positioner 50,000 lbs.

1

Aronson Positioner 50,000 lbs.

1

Ransome Positoner 10,000 lbs.

1

Aronson Turnstyle 2,000 lbs.

1

Aronson Head / Tail Stock 20,000 lbs.

1

Koikke – Aronson Head / Tailstock 25,000 lbs.

1

Aronson Head / Tailstock 45,000 lbs.

1

Pandjiris Positioner 10,000 lbs.

1

Worthington Head / Tailstock 10,000 lbs.

1

Aronson Head / Tailstock 20,000 lbs.

1

Pandjiris Head / Tailstock 20,000 lbs.

1

Aronson Positoner 6,000 lbs.

Weld Carriages

Qty 

Equipment

11

Koike, Bug-O Multi-directional Weld Carriages

3

Koike Multi-directional Weaving Weld Carriages

Material Handling

Qty 

Equipment

1

Taylor 100,000 lbs. Lift

1

TCM 17,500 lbs. Lift

1

Cat 15,500 lbs. Lift

1

Nissan 5,000 lbs. Lift

1

Nissan 4,675 lbs. Lift

1

Nissan 4,400 lbs. Lift

1

JLG 600SJ 65’ Boom Man Lift

1

JLG Pro Fit 324ES 32’ Scissor Lift

1

From 15,000 to 100,000 lb capacity

Material Handling Cont.

Qty 

Equipment

1

1 Ton Stake Truck

4

80,000 lbs. Material Transport Carts

2

48' Tractor Trailers

1

17’ 20,000 lbs. Straight Truck

Overhead Cranes / Hoist

Qty 

Equipment

1

Zenar 40 / 15 Ton  High Bay Overhead Crane with 43’ hook height

1

P & H 15 Ton Overhead Crane

3

Stewart 15 Ton Overhead Cranes

1

P & H 10 Ton Overhead Crane

4

Wolverine 10 Ton Cranes with R & M Hoist

2

Wolverine 10 Ton Single Leg Gantry Cranes

1

R & M 5 Ton Overhead Crane

2

P & H 5 Ton Overhead Cranes

37

2 Ton CM Jib Hoist on 18’ Swing Booms

Heat Treating

Qty

Equipment

1

Jensen Furnace 50,000 lbs. maximum part weight

(10'x12'x10' cube size)

4 channel Temperature Monitoring and Recording with print out, 150 to 1375 Degrees (F)

Material Finishing

Qty

Equipment

1

27’W x 47’L x 18’H Blast Chamber with Clemco 2000 lbs. Pressure Pot attached to an elevator Lift and Cyclone Feeder. Utilizing Shot / Aluminum Oxide media.

1

16’W x 16’L x 10’H Blast Chamber with a Clemco 600 lbs. Pressure Pot. Utilizing Glass Bead media for Non-Ferrous material profiling.

1

80’W x 180’L Painting Room  with two 10 Ton overhead cranes

1

75”W x 150’L Painting Room

1

Accudraft 12’ x 24’ down draft heated paint / bake booth with temperatures to 180 degrees

Air Compressors

Qty

Equipment

1

Ingersol Rand Model #SSR-EPE350-25 350 HP

1

Atlas Copco Model #GA75 100 HP

1

Atlas Copco Model #GA18+ 40 HP

1

Atlas Copco Model #GA30 25 HP

1

Vanair Systems – Dryer

Testing and Validation Equipment

Qty

Equipment

1

Miller Load Bank for in house Power Source Calibration – tractable to the US Weights and Measures

1

Fischer Engineering Company BT1T bend tester for welder qualifications

1

Parker B300 AC Magnetic Particle yoke

1

Parker DA1500 Portable AC/DC magnetic particle unit

1

Olympus Epoch LTC Ultrasonic testing unit with angle beam and straight beam transducers

1

501 Pencil Hardness Tester

1

Elcometer 319 Top Dew point Meter

1

Mini Gloss Meter

1

Full Kit Cross Hatch Cutter

1

456 Top Dual Coatings Thickness Gauge

1

Orange Peel Visual Standards (ACT Test Panels)

Training

Qty

Training

1

300 square foot welding lab for internal training, testing and weld development.

1

Welding School fully equipped with 10 weld training stations. Accredited by the State of Michigan.

Certifications, Conformances, and Personnel

Qty

Personnel

ASME U Stamp

ASME R Stamp

National Board Registered

Caterpillar 7 Steps of Welding Excellence Certification

Caterpillar Bronze Supplier Certification

1

Welding Engineer – Ohio State University Graduate

4

Certified Weld Inspectors

NDT Level 3 Corporate

NDT Testing UT Level 2

Certifications, Conformances, and Personnel Cont.

Qty

Personnel

NDT Testing PT Level 2

NDT Testing MT Level 2

NACE Level 1

NACE Level 2

FAA Certificated Repairman